Haldenabdeckungsverfahren

GAIN GROUND

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COVERING METHOD
PROFESSIONALLY AND HARMLESSLY

In the past the K+S Group has not only covered mine waste dumps according to state of the art technology, but furthermore developed their own methods and improved existing methods. This development has been carried out in cooperation with various universities, consultants and specialists. In doing so, various covering methods are developed which take account of the respective local conditions of the individual waste dumpsites. The most important methods are here:

This is how mine waste dumps are covered

In the covering, several layers of building material and soil are applied to the tailings pile. During the approval stage, it is determined which material should be used in which method and at which tailings pile. This action corresponds to the strict German environmental laws and is supervised by authorities. By installing sealed layers we ensure that the tailings piles are technically sealed from the infiltration of salt water. Also, we make special provision for the collection and regulated disposal of pile wastewater, caused by rain. They are collected via drainages and canals and disposed of in accordance with water law permits. At the very end we plant the top layer of the covering permanently – and create a new habitat.

Our methods for covering tailings piles

Haldenbegrünungen sparen Wasser ein

Evaporation performance of rainfall

80%

Depending on the sealing concept up to approx. 100% reduction

Thin layer method

The covering takes place with soil and building rubble and subsequently will be vegetated.

Technical description

Traditional covering method; soil/building rubble will be used in berm construction style as cover material and subsequently greened; the slope angle must be considerably flattened out.

Requirement

Sufficient foreland, high material availability. Implementation therefore only on small and medium-sized tailings piles. Further development (improved sealing) of the system for the Lower Saxony tailings pile.

Particular feature

In the new system (Lower Saxony tailings pile) the residual filtration of the covering in the salt rock bodies is reduced to a minimum.

Example: Friedrichshall, Lower Saxony

Infiltration inhibiting layer

By adding insoluble components to the tailings pile residues a thick evaporating layer is formed on the surface.

Technical description

In a last fill, residue is applied with additive, forming a thick evaporating layer over the course of natural leaching.

Requirement

Ongoing operation or sufficient residue that can be applied. Implementation so far with a pilot tailings pile and a trial fill in Zielitz.

Particular feature

Less material requirement, bulk thickness at least 10 m.

IHS-Versuchsschüttung an der Halde Zielitz

Example: Pilot tailings pile Zielitz, Saxony-Anhalt

Haldenbegrünungen sparen Wasser ein

Evaporation performance of rainfall

50%
Haldenbegrünungen sparen Wasser ein

Evaporation performance of rainfall

80%

Thin layer covering (DSA)

By applying material parallel to the slope with subsequent greening, this method is particularly suitable for large tailings piles.

Technical description

A cover layer that is potentially parallel to the slope is brought to the tailings pile in a bulk dumping method and subsequently greened. The cover material must be conditioned in order to generate the required angle of repose.

Requirement

Technically appropriate material that is capable of approval. Regular operation in Sigmundshall, further development of the system currently at the Werr.

Particular feature

High evaporation performance with relatively low material requirement, bulk thickness at least 5 m.

Example: Regular operation in Sigmundshall, Lower Saxony

High environmental standards, which are stipulated under the respective approval procedures, are crucial for the implementation of all covering projects. REKS accompanies the ongoing, but also planned processes of K+S actively and thus makes a significant contribution to further developing the measures for covering tailings piles.

Origin of building material

It is our aim to use suitable mineral residues for all coverings in order to conserve natural resources. For example, demolition material and excavation soil are recovered from construction projects. But also the use of residual materials from the natural stone industry or residues from energy generation are possible cover materials. Which substances we can use on a case-by-case basis will be defined exactly as part of the approval. Here, limits for the trace elements in the cover material as well as monitoring measures are specified, so that a safe and professional recovery can take place.

These materials are suitable for recovery

For the covering of tailings piles we prepare your non-hazardous waste of installation classes Z0 to Z2. The typical materials that we use include:

  • Building rubble
  • Excavation soil
  • Solid waste from the remediation of soil
  • Asphalt
  • Track ballast

Interesting to know

Even at the beginning of the 80s K+S researched in the area of covering tailings piles. In doing so, consistently innovative ideas such as the use of torkret and new plastic waterproofing membranes have been developed.

In the research of covering tailings piles, the material behaviour and chemistry are in the foreground. Our studies include various laboratory and greenhouse experiments and trial fields at the tailings pile. For example, the behaviour of the material on the edge is studied, but also the correlation to rainfall.

“Would you like to know more about the residues and method used? We are at your disposal for advice.“

Dr. Arne Schmeisky | Contributor Project Development Greening of Tailings

Dr. Arne Schmeisky | Ansprechpartner für Haldenabdeckungen
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